KW3 - Galley water wash hood

Galley water wash hood

Halton KW3 is a galley water wash hood with Capture Jet 3 technology for use in marine & offshore applications. Enables substantial savings in required exhaust airflow rates.

 

  • Halton Capture Jet™ 3 technology, reducing the required exhaust airflow rate and improving the capture and containment efficiencies of the hood, while reducing energy use
  • The design follows USPHS guidelines
  • Automatic periodic cleaning of the exhaust plenum and KSA grease filters (and UV tubes when applicable)
  • Minimal maintenance requirements, reducing the work load for personnel cleaning the filters and ductwork
  • High level of hygiene facilitated
  • Prevention of the build-up of grease deposits, which pose a serious fire hazard
  • High-efficiency grease filtration using Halton KSA multi-cyclone filters
  • Supplied as standard with lighting, balancing dampers for both capture and exhaust air and T.A.B.™ airflow measurement taps, which allow accurate and effective balancing of airflows, and efficient commissioning
  • Stainless steel, welded construction
  • UV-light filtration technology available as an option
  • Modulating Halton fire damper or shut-off damper in exhaust connection (available as an option)

Halton KW3 is a  galley water wash hood for use in marine & offshore applications. The highly efficient KW3 hood uses Halton Capture Jet™ 3 technology, which allows the hood to operate with up to 45% lower exhaust airflow rates than traditional hoods. The KW3 galley hood automatically washes down the grease filters without the need for removal of the filters from the hood. The washing cycle, operated by a control cabinet CCW-M (see separate brochure), is fully automatic and programmable for use in different operating conditions. The washing process can be manually overridden, when required.

Halton KW3

Galley Water Wash Hood with Capture JetTM 3 Technology

Halton KW3 is a  galley water wash hood for use in marine & offshore applications. The highly efficient KW3 hood uses Halton Capture Jet™ 3 technology, which allows the hood to operate with up to 45% lower exhaust airflow rates than traditional hoods. The KW3 galley hood automatically washes down the grease filters without the need for removal of the filters from the hood. The washing cycle, operated by a control cabinet CCW-M (see separate brochure), is fully automatic and programmable for use in different operating conditions. The washing process can be manually overridden, when required.

Features

  • Halton Capture Jet™ 3 technology, reducing the required exhaust airflow rate and improving the capture and containment efficiencies of the hood, while reducing energy use
  • The design follows USPHS guidelines
  • Automatic periodic cleaning of the exhaust plenum and KSA grease filters (and UV tubes when applicable)
  • Minimal maintenance requirements, reducing the work load for personnel cleaning the filters and ductwork
  • High level of hygiene facilitated
  • Prevention of the build-up of grease deposits, which pose a serious fire hazard
  • High-efficiency grease filtration using Halton KSA multi-cyclone filters
  • Supplied as standard with lighting, balancing dampers for both capture and exhaust air and T.A.B.™ airflow measurement taps, which allow accurate and effective balancing of airflows, and efficient commissioning
  • Stainless steel, welded construction
  • UV-light filtration technology available as an option
  • Modulating Halton fire damper or shut-off damper in exhaust connection (available as an option)

Dimensions and Weight

KW3 general drawings

 

 

KW3 DIMENSIONS  
A 195 L 1000-3000
B 1100-1900 M 87
C 110 P 185
D 100-200 S 1/2L
D1 3/4” T 100-200
H 350 U 70
H1 500 R 185
J 1/2L V max 50
K 291 W ~130

Note: Maintenance / light fixture hatch is as big as the construction allows.
Note: Minimum length with UV-light technology is 1200 mm.

Material

PART MATERIAL THICKNESS NOTE
Front and side walls Stainless steel EN 1.4301 (AISI304) 1,25 mm Option: EN 1.4404 (AISI316L)
Main body Stainless steel EN 1.4301 (AISI304) 1,25 mm Option: EN 1.4404 (AISI316L)
Light fixture Painted steel -  
Wash piping Stainless steel, brass -  
Cables Halogen free -  

Construction

The KW3 hood comprises a Capture Jet™ air supply module, a light fixture, adjustment dampers, airflow measurement taps and KSA grease filters. All parts of the hood are manufactured from polished stainless steel EN 1.4301 (AISI304). The joints at the lower edges of the device are watertight. A drain pipe connection is fitted into the exhaust plenum in order to enable removal of the grease and dirt extracted by the KSA multi-cyclone filters and to drain the washing water. The Capture Jet supply plenum is thermally insulated through the use of mineral wool material to prevent condensation on the inner face above the cooking equipment.


PARTS

1 KSA grease filters 
2 Lighting fixture 
3 Lighting fixture power supply junction box 
4 Maintenance hatch 
5 Exhaust air connection, fire damper or shut-off damper (available as an option) and adjustment damper 
6 Fire damper junction box 
7 Actuator power and fuse info junction box 
8 Damper switch and indication (available as an option)
9 Capture air connection and adjustment damper
10 Water wash piping connection R3/4” (G3/4” solenoid valve as an option)
11 Washing solenoid valve junction box
12 UV system, available as an option
13 UV power supply junction box, available as an option
14 UV control junction box, available as an option (location may vary)
15 Mesh filter, available as an option


Weights of standard KW3 hoods (kg)

B/L 1200 1600 2000 2500 3000
1100 107 130 156 182 211
1300 112 137 163 191 220
1500 118 144 171 199 230
1700 124 150 178 208 240
1900 130 158 189 218 250

The above table represents an indication of different size of average KW3 hoods. Weight does not include a fire damper.

Weights of standard KW3 hoods with UV-lights (kg)

B/L 1200 1600 2000 2500 3000
1100 128 155 183 215 249
1300 133 162 191 223 258
1500 139 169 198 232 268
1700 145 175 206 240 278
1900 151 183 217 251 288

The above table represents an indication of different size of average KW3 hoods with UV-light technology. Weight does not include a fire damper.

 

 

Product Options and Accessories

  • Non-standard spigots: choice of size and position
  • UV-light filtration - a combination of KSA filter, mesh filter and ultraviolet-light technology
  • EN 1.4404 (AISI316L) construction
  • Modulating fire damper manufactured of EN 1.4301 (AISI304) or EN 1.4404 (AISI316L) or shut-off damper in exhaust connection
  • Wet chemical fire suppression system
  • M.A.R.V.E.L. demand-based ventilation system

Function

  1. Supply air enters the Capture JetTM plenum.
  2. Contaminated air and heat rises from the cooking appliances.
  3. Contaminated air is directed into the hood from three different sides by Halton patented Capture JetTM technology.
  4. KSA multi-cyclone filters remove grease and contaminants from the air stream with the aid of centrifugal effect. According to independent laboratory tests KSA is the most efficient mechanical grease filter on the market.
  5. Mesh filter balances the airflow inside exhaust plenum and apply more filtration to the air. Together with KSA filter this doubles filtration efficiency. Mesh filter is available as an option. 
  6. UV-light filtration: Most grease particles are first filtered with two-stage mechanical filtration. Remaining grease is then eliminated with Halton’s ultraviolet light technology. UV-filtration is available as an option.
  7. Cleaned exhaust air contains small amounts of Ozone which further cleans the ducts downstream. All excess Ozone converts back into Oxygen.
  8. At scheduled times the washing control cabinet stops the hood operation and begins a washing cycle. Hot water with mild detergent is pumped into the hood spray nozzles, washing the essential parts of the exhaust plenum including UV-lights and filters. Due to improved washing result, fire or shut-off damper of the hood has to be modulated to minimal airflow during washing cycle. 
  9. The waste from the washing cycle is drained from the hood via the drain connection.

 

Recommended exhaust airflow for KW3

NUMBER OF KSA FILTERS        
MINIMUM l/s MAXIMUM l/s MINIMUM m3/h MAXIMUM m3/h
1 130 201 468 724
2 259 402 932 1447
3 389 602 1400 2167
4 518 803 1865 2891
5 648 1004 2333 3614
6 778 1205 2801 4338

Note: KSA filter size 500x330x50 mm

 

Specification

Suggested specification

The water wash galley hoods shall be constructed from stainless steel EN 1.4301 (AISI304). The galley hoods shall be supplied complete with outer casing / main body, capture jet plenum, airflow measurement taps, supply and exhaust air spigot connections with adjustment damper, maintenance hatch, light fixture, capture air jet, grease filters, drain connection, automatic washing system controlled by separate control cabinet with interfaces to ships safety systems. Classified fire damper in each exhaust connection. The manufacture of all galley hoods shall be controlled by ISO 3834-2:2005, ISO 9001, 14001 and OHSAS 18001 standards. The design of hoods shall follow USPHS guidelines.

Construction

All parts shall be constructed of stainless steel sheet EN 1.4301 (AISI304) (thickness 1.25 mm) with a polished finish. The inside corners of the hood are rounded for easy cleanability according to USPHS guidelines. The joints at the lower edges of the device are welded watertight. All visible screws are thumb screw type. The hood is equipped with a drain connection for removing the dirty water. There is a maintenance hatch in each hood for easy access above the hood. 

Washing module

Grease filters shall have an automatic washing cycle utilising warm water and detergent via nozzles. The mixing of the detergent occurs within a separate control cabinet. The wastewater shall be removed from the hood by a direct drain connection. The casing of the control cabinet shall be constructed of stainless steel sheet EN 1.4301 (AISI304). 

Capture Jet™ plenum

The Capture JetTM plenum shall be insulated with sealed mineral wool. Plenum can be accessed through a maintenance hatch(es).

Capture Jet™ system

The hood shall be designed with Capture JetTM technology to reduce the exhaust airflow rate required and increase the capture and containment efficiencies of the hood, while reducing energy use.

Airflow measurement taps

Measurement taps shall be located on top of the hood for capture air and exhaust air measurement.

 

Demand based filtration

Halton KSA filter

  • Minimisation of grease deposits in the ducts

  • Enhanced hygiene and safety

The KSA grease filters shall be constructed of stainless steel EN 1.4301 (AISI304). The grease filters shall be supplied in modular size of 500x330x50 mm and shall be removable via two folding handles. The grease filters shall have a honeycomb design in order to allow high grease filtration efficiency with the aid of centrifugal effect in filter honeycombs.

Mechanical filtration is recommended to be used in hoods with low utilization rate and cooking process producing mainly large grease particles (> 8 microns), e.g. food prepared with gas fryers, griddles and broilers (source ASHRAE).

UV-light filtration

Halton's UV-light technology is the most efficient solution for hoods with medium to high utilization rate and cooking processes producing all sizes of grease particles, e.g. food prepared with electric ranges, griddles and all type of broilers. 
In the UV-light concept, most of the grease particles are first filtered with mechanical filtration (type KSA). The mesh filter behind the KSA spreads the airflow and the remaining grease particles inside the hood chamber. This increases filtration efficiency up to 50% with grease particles sizes between 5-8 microns. The remaining grease is then eliminated with ultraviolet-light technology, resulting in a clean exhaust ductwork. 
Halton's UV-light technology breaks remaining small grease particles into smaller molecular units. Ozone generated by the UVC lamps reacts with solid and vaporised greases. The resulting substance will not stick to the ductwork or fans, this helps to reduce a serious fire risk and expensive cleaning of the ducts.   

Duct connections

The duct connections and adjustment dampers for supply and exhaust air shall be constructed from stainless steel.The dampers shall be adjustable. 

Light fixtures

Each hood shall be delivered with a fluorescent light fixtures or energy efficient LED light fixtures providing approx. an average illuminance of 500 lux at the work surfaces of the cooking appliances. The light fixtures shall be suitable for a single-phase 230-VAC power supply and shall be manufactured to be of protection class IP67. The ballast and capacitor shall be located within the light Frame. The core electric cables connecting the light fixture to the junction box shall be provided. The light fixture shall be installed on a hinged maintenance hatch, allowing access to the hood roof.

Fluorescent light fixture sizes

HOOD DIMENSION LENGTH WIDTH
L < 1400 mm, 2x24 W 720 mm 220 mm
> 1400 mm, < 2000 mm, 2x39 W 1020 mm 220 mm
L > 2000 mm, 2x49 W 1620 mm 220 mm

LED light fixture sizes

HOOD DIMENSION LENGTH WIDTH
L < 1400 mm, 1x28 W 720 mm 175 mm
> 1400 mm, < 2000 mm, 1x42 W 1020 mm 175 mm
L > 2000 mm, 1x69 W 1620 mm 175 mm

Maintenance hatch

Each hood shall be provided with a maintenance hatch made of stainless steel EN 1.4301 (AISI304) with a shock-resistant plastic window. The heat tolerance of the window shall be up to +115 °C. The hatch shall be easily opened and closed. 
The maintenance / light fixture hatch is as big as the construction allows.

Airflow measurement 

Pst = Static pressure loss

PTAB = TAB pressure for airflow rate measurement

70, 100 = Damper opening in %

Product Code

KW3 product code

KW3 ver 4.2              
                 
(S)=Model              
N With Capture Jet            
                 
(L)=Length              
  1100-3000 (with UV 1200-3000)          
                 
(W)=Width              
  1100-1900              
                 
(H)=Height of front end            
  350-400 (without waterwash 350-450)        
                 
Specifics and accessories          
                 
(WF)=Washing function            
A Type GE CCW            
B Type FI WR              
N No                
                 
(UV)=UV-light filtration            
Y Yes                
N No                
                 
(FD)=Fire damper control          
Y Yes                
N No                
                 
(MV)=Marvel              
N No                
A 1 sensor              
B 2 sensors              
C 3 sensors              
D 4 sensors              
                 
(UB)=UV or Marvel box            
A UV-box ALU              
B UV-box SS              
C Marvel-box PL              
N No                
                 
(MA)=Material              
SS Stainless steel EN1.4301          
AS Stainless steel EN1.4404          
                 
(DS)=Diameter of supply connection        
100                 
125                 
160                 
180                 
200                 
                 
(LF)=Light fixture            
A Type SLR              
B Type LED SLV            
                 
(FK) Fire Suppression System          
N No                
1 pc                
2 pcs                
3 pcs                
                 
(ZT)=ETO Processing            
Y Yes                
N No                
                 
AC=Accessories            
(L3) Three Fire Damper indicators          
(L2) Two Fire Damper indicators          
(S2) Test switches            
(S1) Test switch              
(BL) Blower with potentiometer          
                 
Code example              
KW31/N-3000-1900-400,WF=A,UV=Y,FD=Y,MV=D,UB=A,MA=SS,DS=200,LF=B,FK=1,ZT=Y,AC=L2,S1,BL

Downloads & Media

KW3_2018.pdf
Type
Datasheet
Language
inglés (Reino Unido)
Size
921.1 kB